Slim ER Collet Chucks are CNC tool holders with a reduced front-end profile for machining areas with limited clearance. The ER clamping system accommodates compatible cylindrical-shank cutting tools within the specified clamping range. A slim nose helps improve access to deep cavities, narrow slots and recessed features. Selection depends on the spindle interface, ER series, tool diameter, nose dimensions, gauge length and required runout accuracy. Standard configurations and custom dimensions can be evaluated against machining requirements and technical drawings.
Key Advantages
Improved Machining Access
A reduced nose diameter provides additional clearance around workpiece walls and recessed surfaces. The usable clearance depends on the nose, clamping nut and cutting tool dimensions.
Flexible Tool Clamping
Different ER series accommodate defined ranges of tool shank diameters. Matching the collet bore to the tool shank supports correct seating and secure clamping.
Configuration Flexibility
Spindle interface, gauge length and front-end dimensions can be specified according to the intended machining setup. Final dimensions and performance requirements are confirmed against the approved drawing.
Technical Specifications
|
Parameter |
Specification |
|
Product Type |
Slim ER Collet Chuck |
|
ER11 Clamping Range |
1–7 mm |
|
ER16 Clamping Range |
1–10 mm |
|
ER20 Clamping Range |
1–13 mm |
|
ER25 Clamping Range |
1–16 mm |
|
ER32 Clamping Range |
2–20 mm |
|
ER40 Clamping Range |
3–26 mm |
|
Spindle Interface |
HSK-A63 |
|
Gauge Length |
100 mm |
|
Front-End Diameter |
16 mm |
|
Overall Length |
160 mm |
|
Runout |
≤ 0.005 mm |
|
Maximum Speed |
18,000 rpm |
|
Balance Grade |
G2.5 |
|
Coolant Pressure |
20 bar |
Machine Interface and Compatibility
Spindle Connection
Specify the required spindle interface and connection standard. Confirm the taper, retention arrangement and gauge length to ensure correct installation and positioning.
Collet and Nut Matching
Use a compatible collet and clamping nut for the selected ER series. Match the collet bore to the cutting tool shank diameter and permitted clamping range.
Assembly Clearance
Check the assembled holder, nut and cutting tool against the workpiece geometry. Include the complete nose profile and programmed tool path when evaluating access to confined features.
Machining Applications
Deep-Cavity Milling
The slim front end helps provide access to recessed surfaces where surrounding walls restrict holder clearance.
Narrow-Slot Machining
A reduced nose profile can provide additional room around narrow slots and closely spaced workpiece features.
Drilling and Contouring
Compatible cylindrical-shank drills, end mills and other cutting tools can be used within the selected ER series range. Suitability depends on tool geometry, cutting loads and operating conditions.
Mold and Precision Components
Typical applications include mold cavities, precision mechanical parts, small housings and components with restricted tool access.
Selection Guide
Match the Tool Shank
Select the ER series and collet bore according to the cutting tool shank diameter. Check the permitted clamping range and compatibility of the holder, collet and nut.
Check Nose Clearance
Compare the holder nose and nut dimensions with the narrowest machining area. Evaluate the complete assembly rather than the holder body alone.
Determine Gauge Length
Choose a gauge length that reaches the required machining depth while maintaining suitable tool rigidity. Consider vibration and deflection when selecting longer assemblies.
Confirm Operating Conditions
Specify the required runout tolerance, spindle speed, balancing conditions and coolant arrangement before confirming the configuration.
Customization Options
Customization Options
Slim ER Collet Chucks can be assessed for customization against dimensioned drawings, samples and defined application requirements.
Interface and Dimensions
Specify the required spindle connection, gauge length, overall length and front-end diameter.
Clamping Configuration
Identify the ER series, tool shank diameter and required compatible collet and nut arrangement.
Precision Requirements
Provide the target runout tolerance, operating speed, balance requirements and inspection criteria.
Drawing-Based Production
Submit a technical drawing, target quantity and machining details for review. Confirm dimensions, tolerances and acceptance criteria before production.
Quality and Inspection
Dimensional Verification
Check critical dimensions against the approved drawing, including the spindle interface, gauge length, front-end diameter and connection features.
Runout Inspection
Define the measurement position, inspection method and allowable tolerance. Consistent measurement conditions support reliable comparisons between production batches.
Balance and Speed Verification
Specify the required balance grade and corresponding rotational speed. Confirm that the rated conditions apply to the intended holder assembly.
Ordering Information
Provide the following details to establish the required configuration and quotation scope.
- ER series and cutting tool shank diameter
- Spindle interface and connection standard
- Required gauge length and maximum front-end diameter
- Runout tolerance and operating speed
- Coolant requirements and accessory configuration
- Order quantity, technical drawing and delivery destination
Complete technical details help establish compatibility, inspection requirements and the configuration required for quotation.
Frequently Asked Questions
Q: What is a Slim ER Collet Chuck used for?
A: It clamps compatible cylindrical-shank cutting tools and provides additional clearance for machining narrow slots, recessed features and deep cavities.
Q: How do I select the correct ER series?
A: Match the ER series and collet bore to the tool shank diameter, then verify the clamping range and component compatibility.
Q: Can the holder dimensions be customized?
A: Custom interfaces, gauge lengths and front-end dimensions can be evaluated against technical drawings and defined machining requirements.
Q: Is through-coolant available?
A: Coolant capability depends on the holder design and compatible components. Specify the required coolant route and operating pressure for confirmation.
Q: What information is required for a quotation?
A: Provide the spindle interface, ER series, required dimensions, accuracy requirements, quantity and technical drawing if available.
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