PCBN Turning Inserts

PCBN Turning Inserts
Details:
PCBN welded turning inserts with YP geometry are designed for precision turning of hardened and quenched steel. The specially designed BHF and BHM chip-breaker geometries help maintain stable chip control across different cutting depths, supporting consistent machining performance in finishing...
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Description
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PCBN welded turning inserts with YP geometry are designed for precision turning of hardened and quenched steel. The specially designed BHF and BHM chip-breaker geometries help maintain stable chip control across different cutting depths, supporting consistent machining performance in finishing and precision-turning operations.

 

Key Features

 

Specialized YP chip-breaker geometry

Designed to support reliable chip breaking when turning hardened steel.

01

Two geometry options

BHF is suited to smaller cutting depths, while BHM is designed for larger cutting depths.

02

Stable machining performance

Helps improve chip management during continuous precision turning and selected intermittent operations.

03

For hardened steel applications

Suitable for demanding turning tasks involving quenched steel components.

04

Welded PCBN construction

A PCBN cutting edge is brazed onto the insert body for precision machining applications.

05

 

Geometry Selection

 

 

Geometry

Recommended Cutting Depth

Typical Use

BHF

0.1–0.3 mm

Smaller cutting depths when turning hardened steel

BHM

0.3–0.8 mm

Larger cutting depths when turning hardened steel

 

Applications

 

These PCBN welded turning inserts are intended for precision machining of hardened steel parts, including tooling and mould-related components. Depending on the component design and machining setup, applications may include internal or bore turning, continuous precision turning, and selected intermittent face-turning operations.

 

Example Cutting Data

 

 

The following values are an example from a hardened-steel machining case. Actual cutting conditions should be adjusted according to workpiece hardness, tool overhang, machine rigidity, workholding, and the required surface finish.

 

Insert specification

DNGG150408L-BHF

PCBN grade

BHC210P

Workpiece material

H13 tool steel, 52 HRC

Cutting speed (Vc)

200 m/min

Feed rate (f)

0.1 mm/rev

Depth of cut (ap)

0.25 mm

Cooling method

Dry cutting

Machining operations

Internal/bore turning; continuous precision turning; intermittent precision face turning

 

Why Choose YP Geometry PCBN Inserts?

 

Choosing the appropriate chip-breaker geometry is important when machining hardened steel. The BHF and BHM options provide different cutting-depth ranges, helping users select a geometry that better matches the machining allowance and operation. Correct insert selection and stable cutting conditions can contribute to controlled chips, consistent surface quality, and dependable production performance.

Selection Notes

 

 Select BHF for a cutting depth of approximately 0.1–0.3 mm, or BHM for approximately 0.3–0.8 mm.

 Confirm insert shape, size, nose radius, and toolholder compatibility before ordering.

 Use the example cutting data as a starting reference, not as a universal setting.

 For best results, verify the recommended PCBN grade and cutting parameters for the specific workpiece material and hardness.

 

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Please share your workpiece material, hardness, machining operation, insert specification, and target cutting conditions. Our team can help you identify a suitable PCBN turning insert configuration for your application.

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