SW PCD (Polycrystalline Diamond) Turning Inserts are developed for precision turning and high-efficiency finishing of non-ferrous materials. The diamond cutting layer offers excellent abrasion resistance, helping maintain a consistent cutting edge and support reliable surface quality in suitable machining conditions. They are suitable for applications involving aluminum alloys, copper alloys, selected plastics, graphite and other compatible non-metallic materials.
Key Features and Benefits
Excellent wear resistance
Helps control abrasive wear when machining suitable non-ferrous materials, supporting longer tool life.
01
Reliable edge performance
A balanced combination of wear resistance and toughness helps maintain edge integrity under appropriate cutting conditions.
02
High-efficiency finishing
Suitable for finishing operations where consistent surface quality and dimensional control are important.
03
Stable machining results
Designed to support repeatable cutting performance in production environments with properly selected parameters.
04
Broad application potential
Can be considered for aluminum alloys, copper alloys, selected plastics, graphite and other compatible materials.
05
Recommended Workpiece Materials
Aluminum alloys, including selected cast aluminum and silicon-aluminum alloys
Copper and copper alloys
Selected engineering plastics
Graphite
Wood and certain inorganic board materials, subject to application evaluation
Cemented carbide, for suitable finishing applications and with carefully selected cutting conditions
Typical Applications
SW PCD turning inserts can be evaluated for precision components in automotive manufacturing, aerospace, general machinery, consumer electronics, electrical components and other industries that machine non-ferrous or compatible non-metallic materials.
Recommended Cutting Data
The following values are reference starting points for general finishing. Actual results depend on workpiece composition, insert geometry, machine rigidity, workholding, coolant strategy and surface-finish requirements. Validate parameters through a controlled trial before production use.
|
Workpiece Material |
Cutting Speed Vc (m/min) |
Depth of Cut ap (mm) |
Feed f (mm/rev) |
|
Aluminum alloy |
300 / 1200 / 3000 |
0.05 / 0.20 / 0.50 |
0.05 / 0.10 / 0.20 |
|
Copper alloy |
200 / 500 / 1000 |
0.05 / 0.40 / 2.00 |
0.05 / 0.10 / 0.20 |
|
Plastics |
100 / 600 / 1000 |
0.10 / 0.40 / 2.00 |
0.05 / 0.10 / 0.40 |
|
Wood / inorganic board |
200 / 2000 / 4000 |
0.10 / 0.50 / 2.00 |
0.05 / 0.10 / 0.40 |
|
Cemented carbide |
10 / 20 / 30 |
0.05 / 0.20 / 0.50 |
0.05 / 0.10 / 0.20 |
|
Graphite |
100 / 300 / 600 |
0.10 / 0.40 / 2.00 |
0.10 / 0.25 / 1.00 |
Note: Each set of three values is shown as minimum / recommended / maximum reference data. These ranges are not universal guarantees; confirm suitability for the exact insert geometry and workpiece grade.
How to Select the Right PCD Turning Insert
Confirm the exact workpiece material and its silicon content, abrasiveness or reinforcement, where applicable.
Define the operation: continuous or interrupted turning, roughing or finishing, and the required surface finish.
Check insert shape, size, nose radius, clearance angle, holder compatibility and clamping method.
Start with conservative parameters when the setup or material is unfamiliar, then optimize through trial cuts.
Monitor flank wear, edge chipping, burr formation, dimensional consistency and surface finish during validation.
Why Choose SW PCD Turning Inserts?
SW focuses on practical cutting-tool solutions for industrial machining. By matching PCD grade, insert geometry and cutting conditions to the application, users can work toward longer tool life, stable finishing quality and improved productivity. For a suitable recommendation, please share the workpiece material, machine type, insert code or drawing, current cutting parameters and target surface finish.
Hot Tags: pcd turning inserts, China pcd turning inserts manufacturers, suppliers, factory, acme carbide threading inserts, api threading inserts, cnc internal threading inserts, external laydown threading inserts, iso metric threading inserts, threading inserts for alloy steel
