Thread Turning Inserts

Thread Turning Inserts
Details:
TC thread turning inserts offer a rich range of profile standards and cover a wide variety of threading requirements. They suit general machinery, automotive, valve and pipe joint applications. Four insert sizes - 08, 11, 16 and 22 - with PVD-coated grades for steel, stainless steel and cast...
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TC thread turning inserts offer a rich range of profile standards and cover a wide variety of threading requirements. They suit general machinery, automotive, valve and pipe joint applications. Four insert sizes - 08, 11, 16 and 22 - with PVD-coated grades for steel, stainless steel and cast iron.

Item

Detail

Product series

TC series un-ground (moulded) thread turning inserts

Insert sizes

08 / 11 / 16 / 22

Thread profiles

Partial 60° and 55°; ISO metric; UN; Whitworth (W); NPT; BSPT; DIN 405 round (RD)

Coating

PVD

Grades

GM3325, GM3225, GM3220

Workpiece materials

Steel, stainless steel, cast iron

Infeed

Radial, flank

Typical industries

General machinery, automotive, valve, pipe joint

Product Features

 
 
 

Triangular protrusion

A triangular protrusion effectively controls chip flow, coping with both radial infeed and flank infeed machining methods.

 
 

Arc surface

The arc surface increases the heat dissipation area, avoids crater wear and effectively improves tool life.

 
 

Large-capacity chip groove

Large-capacity chip groove design avoids chip accumulation during internal thread machining.

 
 

Sizes 08 / 11 / 16 / 22

Four insert sizes covering different pitch ranges and holder specifications.

 

Substrate and Grades

 

Three coated carbide grades cover the machining requirements of materials including steel, stainless steel and cast iron. The coating technology is PVD.

Grade

Coating

Coverage

GM3325

PVD

Steel / stainless steel / cast iron (covered across the three grades)

GM3225

PVD

Steel / stainless steel / cast iron (covered across the three grades)

GM3220

PVD

Steel / stainless steel / cast iron (covered across the three grades)

Ordering note: The source page lists the three grade names and their overall material coverage, but gives no breakdown of which grade suits which material or cutting speed. Obtain the per-grade material and parameter data before selecting, rather than relying on the summary line alone.

Thread Profile Coverage

 

Un-ground thread turning inserts offer a rich range of profile standards, covering a wide variety of threading requirements and suiting general machinery, automotive, valve and pipe joint industries. The table below groups profiles and their codes by application.

Application area

Thread type

Thread code

General industry

Partial profile 60° thread

60°

General industry

Partial profile 55° thread

55°

General industry

ISO metric thread

ISO

General industry

American UN thread

UN

Pipe fittings and couplings for steam, gas and sewage

Whitworth thread

W

Pipe fittings and couplings for steam, gas and sewage

NPT thread

NPT

Pipe fittings and couplings for steam, gas and sewage

BSPT thread

BSPT

Pipe coupling in food and fire fighting

Round DIN 405 thread

RD

Related range: high-precision ground series. The same product line also includes a high-precision ground series. Per the manufacturer's own description, the differences are: rich profile standards, high-precision thread profile dimensions, stable edge treatment, dimensional accuracy down to ±0.025 mm, and a wiper design for improved surface quality, covering common standards such as ISO, UN, NPT and BSPT.

By contrast, the un-ground TC series is positioned around broad profile standard coverage, wide applicability and practical chip-control design (triangular protrusion and large-capacity chip groove). The choice depends on the tolerance risk of the workpiece, not on price alone.

Application Case - BSPT-TC (Union Joint)

 

Cutting data as published by the manufacturer, on a 316 stainless steel union joint, external thread machining.

Item

Value

Specification

16ER11BSPT-TC

Grade

GM3225

Material

316

Speed

151 m/min

Feed

2.309 mm/r

Depth

1.51 mm

Cooling

Water-based emulsion

Machining type

External thread processing

Why this case matters: A feed of 2.309 mm/r equals one thread pitch per revolution at 11 TPI. Running 151 m/min in 316 stainless steel with water-based emulsion sits in a fairly aggressive window. Pipe joints and valves are the most typical - and most easily ruined - BSPT/NPT applications: BSPT is a 55° tapered thread that seals by interference, so an inaccurate profile or a torn surface means leakage. For this type of enquiry, start from the case parameters.

Selection and Enquiry Checklist

 

To get an accurate quotation in one pass, include the following information in the enquiry.

Item

Detail

Insert size

08 / 11 / 16 / 22 - must match the holder

External or internal

E = external, I = internal; for internal, confirm the minimum bore diameter

Hand

R = right-hand, L = left-hand

Thread standard

ISO / UN / W / NPT / BSPT / RD / 60° / 55°

Pitch or TPI

mm for metric, TPI for inch threads

Workpiece material

Used to confirm the recommended grade (steel / stainless / cast iron and others)

Quantity

Broken down by specification; mixed batches supported

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