High-Speed Balanced ER Collet Chucks hold cylindrical-shank cutting tools for CNC machining applications requiring controlled rotation and accurate tool positioning. The ER clamping system accommodates different tool diameters through compatible collets. Selection depends on spindle interface, ER size, operating speed, balance grade, runout tolerance, tool projection and coolant requirements. Standard configurations and custom dimensions can be evaluated against machining requirements and technical drawings.
Key Advantages
Controlled Rotation
Dynamic balancing helps control centrifugal forces during high-speed operation. The specified balance grade and rated speed help match the holder to the intended machining conditions.
Accurate Clamping
The holder, collet and nut work together to secure the cutting tool. Correct component selection and assembly help maintain concentricity and repeatable tool positioning.
Flexible Tool Sizing
Interchangeable ER collets accommodate different cylindrical-shank diameters within the applicable clamping range, allowing compatible holders to support multiple tool sizes.
Application-Based Configuration
Spindle interfaces, projection lengths and coolant arrangements can be selected according to machine requirements, cutting-tool geometry and workpiece access.
Technical Specifications
|
Parameter |
Specification |
|
Product Type |
High-Speed Balanced ER Collet Chuck |
|
Spindle Interface |
BT30 / BT40 / BT50 / HSK-A63 / CAT40 |
|
ER16 Clamping Range |
1–10 mm |
|
ER20 Clamping Range |
1–13 mm |
|
ER25 Clamping Range |
1–16 mm |
|
ER32 Clamping Range |
2–20 mm |
|
Balance Grade |
G2.5 @ 30,000 RPM |
|
Maximum Speed |
Up to 30,000 RPM |
|
Runout Tolerance |
≤ 0.005 mm (at nose) |
|
Holder Material |
20CrMnTi |
|
Material Hardness |
HRC 58–62 |
|
Projection Length |
50 / 60 / 100 / 120 mm |
|
Coolant Type |
AD/B coolant-through compatible |
|
Customization |
Available upon request; technical drawing required |
Balancing and Runout Control
Dynamic Balancing
The balance grade must correspond to a specified rotational speed. Verification should identify the tested assembly and applicable balancing conditions.
Runout Accuracy
Runout specifications should state the tolerance, measurement position and test configuration. Holder runout and assembled tool runout are different measurements.
Assembly Requirements
Clean contact surfaces, compatible components and correct tightening torque help maintain consistent clamping. Follow the specified assembly procedure during installation and inspection.
Compatible Interfaces and ER Sizes
Spindle Interface
Confirm the exact interface and size before selection. Interface geometry and locating dimensions must match the machine spindle.
ER Size
Select the ER series according to the cutting-tool shank diameter and required clamping range. Verify compatibility between the holder, collet and nut.
Tool Projection
Match projection length to machining depth, fixture clearance and required rigidity. Use the shortest practical projection that provides sufficient cutting access.
Applications
High-Speed Milling
Suitable configurations support milling operations where rotational balance and stable tool positioning are important.
Precision Finishing
Applicable to finishing operations requiring controlled tool positioning, dimensional accuracy and surface-finish control.
Mold and Die Machining
Projection length and nose geometry can be matched to recessed surfaces, cavities and narrow machining areas.
Precision Components
Suitable for CNC machining of metal components requiring concentric tool clamping and repeatable setup conditions.
Material and Manufacturing
Holder Material
Material grade, heat treatment and hardness should follow the approved product specification and intended operating conditions.
Precision Machining
The spindle interface, locating surfaces and collet seat require controlled dimensions to support correct fit and assembly accuracy.
Component Compatibility
Collets and nuts must match the holder design and specified ER series. Consistent component identification supports repeatable assembly across production orders.
Customization Options
Interface and Dimensions
Custom interface dimensions, body geometry and projection lengths can be evaluated against technical drawings and machine requirements.
Clamping and Coolant
ER size, compatible nut configuration and coolant arrangement can be reviewed according to tool dimensions and machining conditions.
Drawing-Based Development
Provide the required interface, key dimensions, target speed, balance grade and runout tolerance for technical review before production.
Inspection and Quality Control
Dimensional Inspection
Critical interface dimensions, locating surfaces and overall geometry should be checked against the approved drawing.
Balance Verification
Where dynamic balancing is specified, inspection records should identify the balance grade, test speed and tested assembly.
Runout Verification
Acceptance criteria should define the measurement position, test setup and tolerance. Inspection records should correspond to the specified product configuration.
Ordering Information
Provide the spindle interface, ER series, tool-shank diameter, projection length, target operating speed and required balance grade. Include the runout tolerance, coolant arrangement, order quantity and technical drawing where applicable. Confirm whether the selected configuration includes the collet and nut, along with any required inspection documentation. Custom dimensions and special tolerances require technical review and written specification approval.
Frequently Asked Questions
Q: How is the maximum operating speed determined?
A: The applicable speed depends on the approved holder configuration, balance rating, clamping components and operating conditions. Confirm the model-specific rating before use.
Q: Does dynamic balancing determine tool runout?
A: No. Runout also depends on the holder, collet, nut, tool-shank accuracy and assembly conditions.
Q: How should the ER size be selected?
A: Match the ER series and collet clamping range to the cutting-tool shank diameter. Confirm compatibility with the holder and nut.
Q: Can custom dimensions be specified?
A: Custom interfaces, projection lengths and other dimensions can be evaluated against technical drawings and machine requirements.
Q: What information is required for a quotation?
A: Provide the spindle interface, ER size, operating speed, projection length, balance and runout requirements, coolant configuration and order quantity.
Q: Can inspection records be provided?
A: Available dimensional, runout and balancing documentation should be confirmed for the selected configuration before order placement.
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