Runout Adjustable Flange Adapter

Runout Adjustable Flange Adapter
Details:
The Runout Adjustable Flange Adapter is a high-precision toolholder system engineered for high-accuracy CNC machining applications, such as precision mold manufacturing, aerospace component machining, high-speed finishing, and boring operations. Its standout feature is the...
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Description
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Products Description

 

The Runout Adjustable Flange Adapter is a high-precision toolholder system engineered for high-accuracy CNC machining applications, such as precision mold manufacturing, aerospace component machining, high-speed finishing, and boring operations. Its standout feature is the ability to allow operators to fine-tune and correct the radial runout of the cutting tool at the micrometer level, effectively eliminating minor cumulative errors between the machine spindle and the toolholder to achieve ultimate concentricity and machining accuracy.

 

Structural Components

Choose the plan that suits you best.

Taper Shank & Flange

Designed for a secure fit with the machine tool spindle, featuring standard automatic tool changer (ATC) grooves and V-flanges for robotic gripping and positioning.

01

Front Adjustment Flange Ring

Integrated with a circle of precision-adjusted screws (hex socket set screws) surrounding the circumference, which serves as the core zone for runout adjustment.

02

Clamping Interface

The internal bore is designed to accommodate various precision cutting tools or modular extension adapters.

03

Material & Craftsmanship

Manufactured from premium alloy steel subjected to deep cryogenic treatment, comprehensive heat processing, and precision grinding. This ensures exceptional structural rigidity, superior vibration damping, and long-term stability even after frequent adjustments.

04

Technical Parameters

 

 

Size

HSK-A

D

D1

D2

L

G

G1

HSK50A-MOD060-060

50

60

30

44

60

M5

M8x1

HSK50A-MOD070-060

50

70

35

53

60

M6

M8x1

HSK50A-MOD080-060

50

80

40

63

60

M6

M8x1

HSK63A-MOD060-060

63

60

30

44

60

M5

M8x1

HSK63A-MOD070-060

63

70

35

53

60

M6

M8x1

HSK63A-MOD080-060

63

80

40

63

60

M6

M8x1

HSK63A-MOD100-065

63

100

50

79

65

M8

M10x1

HSK63A-MOD117-065

63

117

60

96

65

M8

M10x1

HSK80A-MOD060-050

80

60

30

44

50

M5

M8x1

HSK80A-MOD070-060

80

70

35

53

60

M6

M8x1

HSK80A-MOD080-060

80

80

40

63

60

M6

M8x1

HSK80A-MOD100-065

80

100

50

79

65

M8

M10x1

HSK80A-MOD117-065

80

117

60

96

65

M8

M10x1

HSK80A-MOD140-075

80

140

80

119

75

M10

M10x1

HSK100A-MOD060-055

100

60

30

44

55

M5

M8x1

HSK100A-MOD070-055

100

70

35

53

55

M6

M8x1

HSK100A-MOD080-055

100

80

40

63

55

M6

M8x1

HSK100A-MOD100-065

100

100

50

79

65

M8

M10x1

HSK100A-MOD117-065

100

117

60

96

65

M8

M10x1

HSK100A-MOD140-075

100

140

80

119

75

M10

M10x1

HSK125A-MOD060-055

125

60

30

44

55

M5

M8x1

HSK125A-MOD070-055

125

70

35

53

55

M6

M8x1

HSK125A-MOD080-055

125

80

40

63

55

M6

M8x1

HSK125A-MOD100-065

125

100

50

79

65

M8

M10x1

HSK125A-MOD117-065

125

117

60

96

65

M8

M10x1

HSK125A-MOD140-075

125

140

80

119

75

M10

M10x1

HSK160A-MOD060-55

125

60

30

44

55

M5

M8x1

HSK160A-MOD070-55

125

70

35

53

55

M6

M8x1

HSK160A-MOD080-55

125

80

40

63

55

M6

M8x1

HSK160A-MOD100-65

125

100

50

79

65

M8

M10x1

HSK160A-MOD117-65

125

117

60

96

65

M8

M10x1

HSK160A-MOD140-75

125

140

80

119

75

M10

M10x1

 

Working Principle

 

Micrometric Compensation Mechanism: The adapter utilizes circumferentially distributed micro-adjustment screws at the front end (operating on a "push-pull" or opposing balance principle) to apply minute, directional pre-tightening forces onto the internal or front clamping section.

 

Concentricity Correction

After mounting the toolholder and cutting tool onto the machine spindle, a dial indicator or test indicator is used to measure the radial runout at the tool tip.

If any eccentricity is detected, the operator can loosen one set screw and tighten the opposing one to perform a micrometer-level ($\mu m$) correction of the tool's position.

 

Balanced Load & High-Efficiency Performance: Once precisely calibrated, the rotational center of the cutting tool aligns closely with the spindle's rotational axis (typically reducing runout to an extremely tight tolerance). This not only significantly improves workpiece surface finish and extends tool life, but also ensures even chip loads across multi-edge cutting tools, preventing premature wear or overloading on a single flute.

 

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